KASON-KRC630M Pipe Notch Milling Machine

KASON-KRC630M Pipe Notch Milling Machine

This equipment is primarily used for preparing notch cuts for buried polyethylene (PE) pipe specimens for gas.

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Product Details

Application:

This equipment is primarily used for preparing notch cuts for buried polyethylene (PE) pipe specimens for gas. A fully automatic servo system is used to machine and prepare standard specimens for slow crack growth notch stress cracking tests on various polyethylene pipes. The machine features a high degree of automation, a simple structure, and precise digital sample preparation. It offers comprehensive functionality, stable performance, precise and rapid feed, accurate indexing, convenient clamping, safe use, and easy cleaning. In particular, it adheres to the requirement "6.4.2: Process the notch along the axial direction of the pipe so that the remaining wall thickness is between 78% and 82% of the nominal wall thickness of the pipe" in << GB/T 18476-2019 Polyolefin Pipes for Fluid Transportation - Determination of Crack Propagation Resistance - Test Method for Slow Crack Growth (Notch Test)>>. It is an indispensable testing instrument for quality inspection or new product development by plastic pipe manufacturers, scientific research institutions, the chemical industry, and colleges and universities.


Features:

The test machine consists of an automatic specimen rolling system, a wireless remote control, a specimen clamping system, and a milling cutter system.

1. The automatic specimen rolling system, controlled by a stepper motor and PLC, rotates the test tube, achieving ultra-precise test position.

2. The specimen clamping system requires manual adjustment for the initial cut; it automatically completes after the second cut.

3. The milling cutter system utilizes a backlash-free ball screw that automatically adjusts the zero point between the tube and the cutter according to the tube length.

4. Travel limit switches provide safety limits for specimen diameter, specimen clamping, automatic rolling, cutter depth, and travel.

Product parameters

Model

KASON-KRC630M

Sample tube diameter

DN≥50mmDN630mm

Sample tube length

1800mm

Maximum sample tube wall thickness

85mm

Minimum sample tube wall thickness

5mm

Maximum cut length

≤750mm; (For cut length ≤315mm, use the pipe's outer diameter (dn); for cut length ≥315mm, cut length = free length - 500mm)

Maximum cutting depth

17mm (to ensure a full 60° angle)

Number of cutter teeth

12 teeth

Cutter speed

700 rev/min; adjustable

Infeed speed

84 mm/min

Milling rate

0.010 mm/rev/tooth

Cutter lift speed

80mm/ min

Sample tube rotation speed

500mm/ min

Remaining cut wall thickness δlg better than

78% En < δlg (80% median value) < 82% En (En = nominal wall thickness)

Maximum roller opening and closing distance

350mm

Dimensions

2100 mm long x 810 mm wide x 1710 mm high

Power supply

220V   50Hz   2.0kW

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